Gear Chamfering
Automated chamfering and finishing can greatly increase productivity and shorten lead times compared with manual processing.
A Unique Gear Chamfering Solution for High-Mix Production
The solution is designed for small to medium batch volumes, from one part to several hundred gears of the same type per year. It processes industrial gear wheels from 100 mm to 1,500 mm in diameter for marine, offshore, energy and mining applications.
High product variety and small batches often lead to manual chamfering and finishing. Automation replaces this messy, repetitive process with reliable, consistent quality and a safer, more comfortable operator environment.
The Gear Chamfering and Finishing Solution
- Dedicated production cell and tooling
- Designed for high-mix production
- Unique parametric chamfer toolpath calculation
- No programming skills required for new parts
- New-part setup in under 10 minutes
- Superior chamfer geometry and quality
Main Features
Hard-tool milling or high-speed grinding of chamfers
Suitable for gear shafts and gear wheels
Typical gear wheel diameter: 100 to 1,500 mm
Gear module range: 3 to 24, defined as reference diameter divided by tooth count
Maximum weight: 5,000 kg including fixture
Single or dual workpiece station
Before and after
Zero Programming Skills Required
The production cell is flexible and easy to use. Programming a new gear wheel takes less than 3 minutes, and setup requires no robotic programming knowledge thanks to an intuitive parameter-entry interface.
Machined gear wheel with burrs
Enter gear design parameters and run automatic probe measurement
Generate the robot path automatically from parameters and measured values
Robotic chamfering and finishing
High-quality chamfered and finished gear wheel
Applications for Industrial Automation
HADI Engineering and Automation
Connect the Robotic Process to a Complete Industrial System
HADI's engineering and automation team supports the complete project around the robotic process, from requirements and feasibility through machine design, integration, commissioning and production support.
- Manufacturing engineering and process improvement
- Transfer to serial production
- Purpose-built machines and fixtures
- Automation and production lines
- Mechanical design and machine engineering
- Industrial project consulting and support
Start Planning Your Turnkey Solution
HADI's automation team engineers and supports robotic surface-finishing solutions for manufacturers in aerospace, energy, marine and general industry, as well as other production sectors. Each project is adapted to the part, process and production goals and can combine robotic cells, tools, abrasives and supporting accessories as required.